Total Project Solutions: Fabrication, Transportation, and Integration

In today’s industrial landscape, complexity is the norm. Oil and gas, utility, and infrastructure projects demand far more than isolated fabrication or engineering services. Successful execution often relies on a cohesive, end-to-end approach. This is where Total Project Solutions provides a critical advantage. Companies like Smith Industries are answering the call by offering bundled capabilities that support clients from design to delivery, streamlining execution and maximizing project value.

This article explains what Total Project Solutions means in the industrial fabrication world, how Smith Industries delivers these services, and why owners, EPCs, and developers increasingly seek out this integrated model.

What Are Total Project Solutions?

Total Project Solutions refers to a comprehensive suite of services offered under one roof to support every stage of an industrial project. Rather than fragmenting responsibilities across multiple vendors, clients benefit from a single source of accountability. These solutions typically include:

• Engineering and design

• Fabrication and modular assembly

• Quality control and testing

• Coating and finishing

• In-house logistics and transport

• Field integration and commissioning support

By centralizing all of these elements, Total Project Solutions eliminates common pain points such as schedule delays, cost overruns, scope misalignment, and communication breakdowns between trades.

Smith Industries: A Partner in Full-Service Execution

At Smith Industries, Total Project Solutions is not just a marketing term, they are a proven project delivery model built on real capabilities. Here is how the company executes across the full life cycle:

1. In-House Engineering

Every project starts with a solid foundation in engineering. Smith’s design and drafting teams collaborate directly with clients to meet custom specifications and industry requirements. Whether working on separator skids, utility poles, or ASME pressure vessels, engineers at Smith use modern CAD and modeling tools to support fabrication-readiness from day one.

By housing engineering in the same facility as fabrication, Smith eliminates the silos that typically cause change orders and rework. Designs are optimized with real-world manufacturability in mind, not just theoretical dimensions on paper.

2. Fabrication and Modularization

With multiple fabrication bays and a skilled workforce, Smith Industries can execute structural steel fabrication, pipe welding, modular skid assembly, utility structures, and more. The team’s expertise spans oil and gas production equipment, transmission infrastructure, and industrial modules.

Clients benefit from modular fabrication strategies that minimize on-site labor and support fast installation. Smith builds modules in controlled shop environments and ships them ready to install. This approach improves safety, reduces field hours, and accelerates commissioning.

3. Quality Assurance and Testing

Total Project Solutions only work when quality is built into every step. Smith Industries maintains a dedicated quality department that conducts dimensional inspections, weld tests, hydrostatic pressure testing, and coating inspections. The team also supports third-party verification when required by project specs.

Smith complies with industry standards like ASME, API, and ISO, and follows guidelines from regulatory agencies like the U.S. Department of Transportation (DOT) and Occupational Safety and Health Administration (OSHA).

4. Coating, Painting, and Blasting

Unlike companies that subcontract coating and surface prep, Smith Industries offers in-house painting, coating, and blasting services. This vertical integration helps clients stay on schedule and prevents unnecessary transportation between vendors. Each surface treatment is documented and tested for adhesion and performance, meeting the demands of harsh environments like oilfields, marine zones, or remote utility corridors.

5. In-House Logistics and Transportation

Shipping oversized or heavy equipment is no small task. Smith maintains a fleet of trucks and cranes to transport modules, skids, and steel components safely and on time. This eliminates dependency on third-party carriers and gives clients more control over delivery dates.

Reliable logistics play a vital role in reducing schedule risk. According to the U.S. Department of Energy’s Office of Project Management, early delays in logistics can cascade and impact commissioning timelines.

6. Field Integration and Commissioning Support

Once equipment arrives on-site, Smith’s field team assists with final setting, integration, and in some cases, pre-commissioning activities. This level of post-delivery support ensures that installed equipment meets its design intent and works as expected in the field.

Rather than walking away after shipment, Smith stays engaged through project handover, helping clients bridge the gap between fabrication and performance.

Benefits of Total Project Solutions for Owners and Developers

Choosing a partner like Smith Industries that offers Total Project Solutions delivers measurable value across several dimensions:

Fewer Vendors to Manage

One contract means one point of contact. This reduces administrative burden and allows project managers to focus on outcomes, not logistics between disconnected vendors.

Greater Schedule Control

Integrated teams communicate in real time, reducing wait times between phases. In-house transport, coating, and QA prevent backlogs and delays.

Reduced Cost Overruns

When one team is accountable for scope, it becomes easier to control change orders, manage budgets, and avoid duplication of effort.

Better Quality and Consistency

With engineering, fabrication, and QA working together under one roof, the chance of miscommunication or spec errors drops significantly.

Stronger Safety and Compliance

Smith’s safety culture spans fabrication and field operations. Clients get the benefit of a partner that understands OSHA standards, project risk mitigation, and worker safety practices from beginning to end.

When to Choose a Total Project Solutions Provider

Total Project Solutions are not limited to mega-projects or capital-intensive developments. In fact, they are often most valuable when:

• Timelines are compressed

• Equipment requires customization

• Logistics and field coordination are complex

• The client lacks bandwidth to manage multiple vendors

• Quality and compliance are non-negotiable

Whether building a modular tank battery or outfitting a new utility substation, Total Project Solutions make execution smoother and more reliable.

Conclusion: Smith Industries Is More

Smith Industries is more than a shop floor. It is a project execution partner with the in-house expertise and infrastructure to take your project from concept through commissioning. By delivering Total Project Solutions, Smith reduces handoffs, eliminates surprises, and helps clients meet ambitious goals with confidence.

If your next project demands more than just fabrication, if it requires engineering foresight, delivery precision, and long-term reliability, Smith Industries is ready to partner with you every step of the way.